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Robot deburring machine and finisher cleaning system

Published by Danielle Maya at
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    • Date20. February 2025

    Robot deburring machine and cleaning system Finisher

    Efficient and flexible solution for industrial component cleaning

    Die Robot deburring machine and cleaning system Finisher combines the advantages of MTM-Flex-Cell-series with the precision of a machining center. Tools for brush deburring, high-pressure cleaning, high-pressure deburring and steam cleaning are optimally positioned in the treatment chamber. The integrated 6-axis robot acts as an interface between the loading and unloading station and the treatment area, ensuring flexible, fast and efficient component cleaning.

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    Process sequence:


    After loading the system and starting the process, the workpieces automatically pass through the following steps:

    Pre-cleaning:

    Removal of coarse contamination/soiling.

    Deburring:

    Precise High pressure deburring or brush deburring using a 6-axis robot for optimum access.

    Cleaning:

    Deep cleaning by high-pressure cleaning, immersion cleaning, flood cleaning or flood injection washing. This also includes cleaning after thermal deburring to efficiently remove residues.

    Drying:

    Final drying, which runs parallel to the robot times.

    Prozessbild
     
    Hintergrundbild Vordergrundbild

    Advantages of the robot deburring machine and cleaning system Finisher


     
    • No special wet cell robot required: Only axes 5 and 6 of the robot enter the wet area, which extends the maintenance intervals and increases durability.
    • Combination of flexibility and precision: /b> Combines the patented MTM cleaning technology with the agility of a 6-axis robot and the precision of a processing center.
    • Variety of innovative processes: Integration of flood washing systems, spray washing, eco-steam cleaning, high-pressure cleaning with rotary nozzles and moving HP lances as well as brush tools for deburring.
    • Different loading and unloading concepts: Adaptable to on-site handling robots, manual front loaders, gantry systems or pallet circulation systems.
    • Compact design: Space-saving system unit with measures to prevent back contamination.
    • Energy efficiency: Use of the MTM Ecoheater, which reduces energy consumption to a third of comparable systems, and the MTM Eco-Pack system for continuous media preparation.
    • Modularly expandable: Retrofittable process modules enable needs-based investments.
    • Optimized machine cycle times: Sophisticated robot gripper designs ensure the removal of residual burrs and loose chips, even in hard-to-reach areas.

    Scope of application:


    The Robot deburring machine and cleaning system Finisher can be used for a wide range of applications, particularly in the following industries:
    Automotive industry Cleaning and deburring of engine and transmission components such as piston cleaning, connecting rod cleaning, cylinder head cleaning, brake caliper cleaning, brake disk cleaning, differential housing cleaning, differential gear cleaning, crankshaft cleaning and camshaft cleaning, exhaust system cleaning, drive shaft cleaning, wheel suspension cleaning, pinion cleaning, oil pan cleaning, gear cleaning and valve cleaning.
    Hydrogen and fuel cell technology Processing components for alternative drive technologies such as cleaning battery trays, cleaning hydraulic fittings, cleaning die-cast and stamped parts.
    Aerospace industry Machining of turbine housing cleaning and other precise components.
    Metal processing and machine construction Rcleaning of wheel hydraulics, cleaning of pneumatic components, cleaning of electric motors, cleaning of engine block, cleaning of rims and brakes, cleaning of gearbox housing, cleaning of gearbox shaft, cleaning of control housing, cleaning of bearing cover and cleaning of shift wheel.
    Medical technology Precise cleaning and deburring of medical components such as cleaning quartz crystals, cleaning turned parts and cleaning brass parts.
    Other areas of application: Cleaning forging tools, cleaning laboratory conversion, cleaning product carriers, cleaning machine conversion and pallets.